Clean Room Equipment
Premium Cleanroom Solutions: High-Efficiency Fan Filter Units (FFU) & HEPA Filtration Systems
In the world of controlled environments, the quality of your product is entirely dependent on the quality of your air. As a leading Cleanroom Equipment Manufacturer, Rayshen specializes in the two most critical components of contamination control: Fan Filter Units (FFU) and Medical-Grade HEPA Filters.
Whether you are maintaining an ISO 5 pharmaceutical lab or a high-tech microelectronics facility, our filtration solutions are engineered to deliver ultra-pure, laminar airflow that exceeds global WHO-GMP and USFDA standards.
Fan Filter Units (FFU): The Engine of Cleanroom Performance
A Fan Filter Unit (FFU) is the most efficient method for delivering localized, ultra-clean air. By combining an internal motor, blower, and high-efficiency filter into a single ceiling-mounted module, our FFUs allow for modular cleanroom designs that are both scalable and energy-efficient.
Why Rayshen FFUs are the Industry Benchmark
Our FFUs are designed for 24/7 operation in demanding industrial environments. Unlike standard HVAC diffusers, a Rayshen FFU provides independent pressure control, ensuring that your cleanroom maintains a constant positive pressure.
- High-Static Pressure Blowers: Equipped with energy-efficient EC or AC motors that maintain consistent air velocity even as filters load.
- Low Noise Operation: Engineered with internal sound-dampening baffles to keep noise levels below 60 dB, crucial for staff comfort in labs.
- Modular Versatility: These units can be installed in a standard ceiling grid or integrated into modular hard-wall cleanroom structures.
Advanced Control and Integration
- Variable Speed Control: Fine-tune air velocity (typically 0.45 m/s) to match your specific cleanroom class requirements.
- BMS Compatibility: Our FFUs can be synced with Building Management Systems for real-time monitoring of filter status and motor performance.
HEPA & ULPA Filtration: Capturing Sub-Micron Contaminants
If the FFU is the engine, the HEPA Filter is the shield. High-Efficiency Particulate Air (HEPA) filters are mandatory for any facility requiring sterile air.
H14 Grade HEPA Filters for Sterile Zones
At Rayshen, our most sought-after product is the H14 Grade HEPA Filter, which offers a certified efficiency of 99.995% for particles as small as 0.3 microns.
- Pharmaceutical Applications: Essential for sterile filling, capping, and microbiology testing.
- Hospital Applications: Critical for Modular OTs, ICU isolation wards, and Bone Marrow Transplant units.
Technical Construction of Rayshen Filters
- Mini-Pleat Technology: Maximizes the surface area of the glass fiber media, resulting in lower pressure drop and longer filter life.
- Anodized Aluminum Frames: Lightweight, corrosion-resistant, and compatible with various ceiling mounting systems.
- Leak-Proof Sealing: Available in "Dry Seal" (Gasket) or "Gel Seal" (Fluid) configurations to ensure zero bypass air.
Total Cleanroom Infrastructure: Entry & Personnel Hygiene
While FFUs and filters manage the air, our stainless steel equipment manages the physical risks brought in by personnel and materials.
High-Velocity Cleanroom Air Showers
Personnel are the largest source of particulates. Our SS 304 Air Shower serves as a high-velocity automated gatekeeper. Using HEPA-filtered air at 22-25 m/s, it "scrubs" staff before they enter a sterile zone.
Key Features of Rayshen Air Showers
- ISO 5 Compliant Airflow: Ensures the air inside the chamber remains sterile.
- Electromagnetic Interlocks: Prevents cross-contamination by locking doors during the cleaning cycle.
Surgical & Laboratory Scrub Sinks
For healthcare and pharma R&D, hand hygiene is non-negotiable. Our Sensor Based Scrub Sinks provide a 100% touchless experience.
Anti-Bacterial Sink Design
- Coved Internal Corners: Rounded junctions prevent biofilm buildup.
- SS 304 Construction: Mirror-polished finish for easy sterilization.
Cleanroom Equipment for Material Transfer & Containment
Static & Dynamic Pass Boxes
To minimize the opening of main cleanroom doors, our pass boxes allow for the safe transfer of samples and raw materials.
Dynamic Pass Boxes: Feature integrated HEPA filtration and UV lamps to maintain a Class 100 environment during transfer.
Laminar Airflow (LAF) Workstations
For specific high-risk tasks, our LAF units create a localized ISO Class 5 zone, protecting open products from ambient particulates.
Technical Specifications & Validation (IQ/OQ/PQ)
As a leading Air Shower and FFU Manufacturer in India, Rayshen provides full documentation support for regulatory audits.
| Feature | FFU Specification | HEPA Filter Specification |
| Media | N/A | High-Efficiency Glass Fiber |
| Efficiency | N/A | 99.995% (H14 Grade) |
| Frame | Galvanized Steel / SS 304 | Anodized Aluminum |
| Air Velocity | 0.45 m/s (Adjustable) | Recommended 0.45 m/s |
| Motor | High-Static AC/EC Motor | N/A |
On-Site Validation Services
- DOP/PAO Testing: We perform on-site integrity tests to ensure your HEPA filters and FFUs have zero leaks.
- Particle Count Monitoring: Verifying the cleanliness class (ISO 5, 6, 7, or 8) of your facility.
Conclusion: Elevate Your Facility with Rayshen Filtration Technology
Investing in high-performance FFUs and HEPA Filters is the only way to guarantee the long-term sterility of your cleanroom. From personnel Air Showers to sterile SS Sinks, Rayshen provides the precision engineering your industry demands.
Request a Technical Quote
Contact our engineering team for a customized Bill of Quantities (BOQ) and CAD layout for your FFU and filter requirements.
