Hepa Filter (Mini Pleat)
Rayshen’s High-Capacity Mini-Pleat Filters are designed to deliver exceptional pre-filtration performance for cleanrooms and HVAC systems. Built with high-efficiency pleated media, these filters come with durable frame options including premium plastic, galvanized steel, or aluminum. The filter media, made from ultra-fine synthetic fibers or glass fibers, ensures reliable particle capture and consistent air quality. With a large filtration surface area, they provide low initial resistance, long service life, and high dust-holding capacity. Their compact and lightweight construction allows for easy installation and maintenance, making them a dependable choice for demanding environments such as pharmaceutical production, electronics manufacturing, food processing, and other precision-controlled spaces. Rayshen’s High-Capacity Mini-Pleat Filters are designed to deliver exceptional pre-filtration performance for cleanrooms and HVAC systems. Built with high-efficiency pleated media, these filters come with durable frame options including premium plastic, galvanized steel, or aluminum. The filter media, made from ultra-fine synthetic fibers or glass fibers, ensures reliable particle capture and consistent air quality. With a large filtration surface area, they provide low initial resistance, long service life, and high dust-holding capacity. Their compact and lightweight construction allows for easy installation and maintenance, making them a dependable choice for demanding environments such as pharmaceutical production, electronics manufacturing, food processing, and other precision-controlled spaces.
| Model | Efficiency Grade | Dimensions (W*H*D mm) | Filtration Area (m) | Rated Airflow (m/h) | Initial Resistance / Airflow (Pa/m/h) |
| FSTMZ/P66-F7 | F7 | 592*592*292 | 18.8 | 1000 | 85/2500 , 135/3600 , 145/5000 |
| FSTMZ/P36-F7 | F7 | 287*592*292 | 8.4 | 2000 | 50/1250 , 50/1800 , 145/2500 |
| FSTMZ/P56-F7 | F7 | 490*592*292 | 15.4 | 3000 | 50/1250 , 185/3000 , 145/4000 |
| FSTMZ/P66-F6 | F6 | 592*592*292 | 19 | 3600 | 35/2500 , 65/3600 , 110/5000 |
| FSTMZ/P36-F6 | F6 | 287*592*292 | 8.5 | 1800 | 35/1250 , 65/1800 , 110/2500 |
| FSTMZ/P56-F6 | F6 | 490*592*292 | 15.6 | 3000 | 35/2500 , 65/3000 , 110/4000 |
Note: Custom sizes available upon request.
Key Features:
Efficiency Grades: F6 to F7 (EN 779 / ISO 16890 standards)
Rated Airflow: 1000 to 3600 m³/h
Frame Options: Plastic, galvanized steel, or aluminum
Filter Media: Ultra-fine synthetic fiber or glass fiber
Low Resistance: Reduces energy consumption
Non-Toxic Materials: Safe for critical cleanroom applications
By capturing larger airborne particles, Mini-Pleat Filters serve as effective pre-filters for HEPA systems, reducing the burden on final stage filters and enhancing overall system efficiency. Their rugged construction ensures reliable performance even under high-volume air conditions, making them a cost effective and dependable choice for maintaining clean, efficient airflow.
Mini Pleat HEPA Filter: The Ultimate Guide to H13 & H14 Air Filtration for Cleanrooms
In modern industrial manufacturing and high-stakes healthcare, the difference between a successful batch and a catastrophic contamination event often comes down to a few microns. As a premier Mini Pleat HEPA Filter Manufacturer, Rayshen Engineering provides the technical precision required to safeguard your facility’s air integrity.
Our Mini Pleat HEPA Filters are engineered using advanced hot-melt separation technology, providing a larger surface area in a more compact frame than traditional deep-pleat filters. Whether you are searching for an H13 Mini Pleat HEPA Filter in India for a pharmaceutical suite or high-velocity H14 High Efficiency HEPA Filters for a semiconductor fab, this guide details why Rayshen is the industry standard for air purity.
Engineering Excellence: What Makes a Mini Pleat HEPA Filter?
The term "HEPA" (High-Efficiency Particulate Air) is not just a label; it is a performance standard. To qualify as a HEPA filter, the unit must remove at least 99.97% of particles as small as 0.3 microns. At Rayshen, we push these boundaries.The Role of Micro-Glass Fiber Media
At the heart of every Rayshen filter is ultra-fine micro-glass fiber media. Unlike synthetic alternatives, glass fiber provides:
- Inertness: Resistant to chemical degradation in laboratory environments.
- Consistency: Maintains efficiency even under fluctuating humidity levels.
- Fine Capture: Capable of trapping bacteria, viruses, and sub-micron particulates through diffusion and interception.
Mini-Pleat vs. Deep-Pleat: The Technical Shift
Traditional HEPA filters use aluminum separators to keep pleats apart. Rayshen’s Mini Pleat HEPA Filter utilizes hot-melt thermoplastic spacers. This "Mini Pleat" design allows us to pack up to 3x more filter media into the same frame depth. The result?
- Higher Dust Holding Capacity (DHC): Longer intervals between replacements.
- Lower Initial Resistance: Significant reduction in energy consumption for your Air Handling Units (AHU).
Technical Specifications & Standards (EN 1822)
As a professional Cleanroom HEPA Filter Supplier, we strictly adhere to the EN 1822:2019 standard, which is the global benchmark for testing high-efficiency air filters.
| Parameter | H13 Grade (Standard) | H14 Grade (Premium) |
| Global Efficiency | ≥ 99.95% | ≥ 99.995% |
| Local Efficiency (MPPS) | ≥ 99.75% | ≥ 99.975% |
| Typical Initial Pressure Drop | 110 – 130 Pa | 140 – 160 Pa |
| Recommended Final Resistance | 500 Pa | 600 Pa |
| Frame Material Options | Anodized Aluminum / SS 304 | Anodized Aluminum / SS 316 |
| Gasket Type | Neoprene / EPDM / Gel Seal | Liquid Gel Seal / PU Foam |
Why Rayshen is the Leading H13 Mini Pleat HEPA Filter Manufacturer in India
The Indian manufacturing landscape, especially in Pharma hubs like Baddi, Ahmedabad, and Hyderabad, demands filters that can withstand tropical humidity while maintaining ISO Class 5 standards.
1. Advanced Leak Testing (DOP/PAO)
Every single H14 High Efficiency HEPA Filter leaving our facility undergoes a Dispersed Oil Particulate (DOP) or Polyalphaolefin (PAO) integrity test. We don't just batch-test; we individual-test. Each filter comes with a unique serial number and a scan-test report confirming zero leaks.
2. Custom Fabrication for HVAC Consultants
We understand that not every Mini Pleated Air Filter for AHU is standard. We manufacture custom depths (50mm, 69mm, 90mm, and 150mm) to ensure a perfect fit in existing terminal housings or Fan Filter Units (FFU), eliminating the need for expensive duct modifications.
Industry-Specific Applications
Our filtration solutions are tailored to the specific regulatory requirements of high-tech industries.
1. Pharmaceutical and Biotechnology
In sterile filling areas, air must be free of viable and non-viable particulates. Our H14 Mini Pleat HEPA filters are critical for:
- Aseptic Filling Suites: Ensuring Grade A air quality.
- Biosafety Cabinets (BSC): Protecting laboratory personnel from hazardous pathogens.
- Pass Boxes: Preventing cross-contamination during material transfer.
2. Hospitals and Healthcare
Rayshen is a trusted Cleanroom HEPA Filter Supplier for the medical sector.
- Positive Pressure Isolation Rooms: Protecting immunocompromised patients.
- Negative Pressure Rooms: Containing airborne infectious diseases (like COVID-19 or TB).
- Modular Operation Theaters (OT): Maintaining ultra-clean laminar flow over the surgical site.
3. Electronics and Semiconductor Fab
Even a single speck of dust can ruin a silicon wafer. Our Mini Pleated Air Filters for AHU provide the ISO Class 3 and 4 purity levels required for sub-micron chip manufacturing.
Energy Efficiency and ROI: The B2B Perspective
For a facility manager, a HEPA filter is an operational expense. However, Rayshen’s mini-pleat technology turns this into a cost-saving investment.
- Reduced Static Pressure: Because our pleat geometry is optimized, the AHU fan doesn't have to work as hard. This can reduce annual electricity costs for cleanroom ventilation by up to 15-20%.
- Filter Longevity: With a higher surface area, our filters take longer to "clog," meaning your maintenance downtime is cut in half.
Expert Installation and Validation (E-E-A-T)
Expertise isn't just about making the filter; it’s about ensuring it works in situ. Rayshen provides end-to-end support:
- Selection: Helping consultants choose between Gasket Seal vs. Gel Seal based on ceiling grid types.
- Installation: Ensuring no damage occurs to the fragile micro-glass media during the "push-fit" process.
- Validation: Assisting in HEPA Filter Integrity Testing as part of IQ/OQ/PQ protocols for GMP audits.
Conclusion: Partner with Rayshen for Pure Air
Selecting a Mini Pleat HEPA Filter Manufacturer is about choosing a partner in safety. With Rayshen’s commitment to EN 1822 standards, individual leak testing, and energy-efficient designs, you are ensuring the highest level of protection for your products and people.
Secure Your Facility Today
Need a custom quote for your HVAC project? Contact Rayshen’s technical team for a detailed consultation on H13/H14 filtration solutions.
Call Us: +91-9359096079
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