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Fan Filter Units DC

Rayshen Environmental Pvt. Ltd., we understand that cleanroom air purity is non-negotiable. That's why our Fan Filter Units (FFUs) are engineered to set a new benchmark in cleanroom airflow management. A self-powered, high-efficiency air filtration system, each FFU integrated with a powerful fan module with a HEPA or ULPA filter, delivering particle-free, consistent, and laminar airflow across critical environments.

Designed to overcome internal system resistance, our FFUs ensure reliable contamination control while optimizing performance, energy efficiency, and long-term durability. Whether you are building a new modular cleanroom or upgrading an existing setup,FFUs deliver scalable, serviceable, and cost-effective solutions for industries where air quality defines success.

Applications Across Critical Industries

Pharmaceutical & Biotechnology: Ensuring GMP-compliant sterile processing and packaging.

Semiconductor & Electronics: Supporting precision assembly where even microscopic particles can cause defects.

Healthcare & Hospitals: Providing clean air in operating theaters, ICUs, and laboratories.

Research Labs & Life Sciences: Creating particle-free zones for sensitive testing and analysis.

Automotive & Aerospace: Enabling precision in engine assembly, paint shops, and clean manufacturing processes.

Core Features of our FFUs

Cleanroom Compatibility: Suitable for ISO Class 5 to ISO Class 8 cleanrooms.

Filtration Technology: Integrated with HEPA filters (99.99%) or ULPA filters (99.9995%) for maximum particle retention.

Durable Construction: Options in galvanized or stainless steel casings with steel-aluminum alloy impellers for long-term use.

Energy-Efficient Motors: Equipped with DC brushless motors offering stepless speed control, stable airflow, and low energy consumption.

Flexible Airflow Capacity: Models available with airflow ranging from 850 to 2400 CFM, in standard 2×4 and 4×4 configurations.

Negative Pressure Design: Minimizes ductwork, reduces contamination risk, and supports modular scalability.

Smart Controls: Options include software-based control panels and direct switch operations, with built-in safety for high-temperature conditions.

Model Variants

  • GF22DC: Compact, efficient unit for smaller modular zones like OT
  • GF24DC: Compact and efficient, ideal for smaller modular zones or process-specific applications.
  • GF44DC: Larger coverage and enhanced control for high-demand areas in advanced cleanrooms.

Why Choose Rayshen Fan Filter Units?

Energy Efficiency at Scale: DC brushless motors significantly lower energy consumption while maintaining consistent airflow.

Cleanroom Versatility: Supports high-grade environments, including ISO Class 100 cleanrooms.

Modular & Scalable: Designed for zoning control, retrofits, and expansions in modular cleanroom systems.

Low Maintenance Design: Easy to service and reuse, ensuring long-term cost savings.

Tailored Solutions: Multiple sizes, airflow capacities, and material choices to meet specialized industry needs.



Core Features & Technical Highlights

Cleanroom Compatibility: Ideal for ISO Class 5 to Class 8 cleanroom environments
Filtration: Integrated with HEPA (99.99%) or ULPA (99.9995%) filters
Construction:
Casing: Galvanized or stainless steel
Impellers: Steel aluminum alloy or full aluminum
Motor Type: DC brushless motors with stepless speed control for stable airflow and energy efficiency
Airflow Capacity: Ranges from 850 to 2400 CFM, available in standard 2—4 and 4—4 configurations
Pressure Type: Negative pressure supply system minimizes ductwork and reduces contamination risk
Control Options:
Software-based control panels
Direct switch start functions
High-temperature operational safety
Model Variants
GF22DC: (575*575*180mm) Compact, efficient unit for smaller modular zones like OT
GF24DC: (1175*575*180mm) Compact, efficient unit for smaller modular zones
GF44DC: (1175*575*180mm) Larger coverage with enhanced control for high demand areas


Fan Filter Unit (DC) – High-Efficiency Cleanroom FFU by Rayshen


At Rayshen Environmental Pvt. Ltd., we manufacture high-performance DC Fan Filter Units (FFUs) engineered to deliver consistent, particle-free, laminar airflow across controlled environments. Built for cleanrooms where air purity determines process quality, our FFUs combine HEPA/ULPA filtration, DC brushless motors, and modular scalability—making them ideal for Indian pharmaceutical, electronic, healthcare, and semiconductor facilities.

Our FFUs are designed to overcome internal system resistance while maintaining stable airflow, reduced energy consumption, and ultra-low noise operation, ensuring a reliable contamination-control environment for critical processes.


Key Features of Rayshen DC Fan Filter Units


1. HEPA & ULPA Filtration Options

HEPA 99.99% @ 0.3μm

ULPA 99.9995% @ 0.12μm

Ensures superior particle retention for ISO Class 5–8 cleanrooms.

2. Energy-Efficient DC Brushless Motors

Low power consumption

Reduced heat generation

Stepless speed control

Long operating life

3. Consistent Laminar Airflow

Each FFU delivers uniform, turbulence-free airflow for critical cleanroom operations.

4. Durable Construction

Available in:

Galvanized Steel

Stainless Steel

Aluminum Alloy Impeller

5. Ultra-Low Noise Operation

Ideal for pharmaceutical cleanrooms, labs, and electronics assembly.

6. Modular & Scalable Design

Perfect for both new cleanrooms and retrofit installation.


Applications of Fan Filter Units Across Industries


Pharmaceutical & Biotechnology

For GMP-compliant sterile zones, filling, packaging, QC, and microbiology labs.

Semiconductor & Electronics Manufacturing

Prevents micro-particle contamination in PCB assembly, wafer handling & testing.

Healthcare & Hospitals

Used in ICUs, OTs, IVF labs, isolation rooms, and CSSD.

Research & Life Science Laboratories

Provides stable airflow for sensitive analytical and molecular processes.

Automotive & Aerospace Engineering

Supports engine assembly, precision coating, and dust-free inspection zones.


Technical Specifications


Model

Airflow (CFM)

Filter Type

Motor Type

Casing Material

Noise Level

GF22DC

850–1200 CFM

HEPA / ULPA

DC Brushless

GI / SS

Ultra-Low

GF24DC

1200–1600 CFM

HEPA / ULPA

DC Brushless

GI / SS

Low Noise

GF44DC

1800–2400 CFM

HEPA / ULPA

DC Brushless

GI / SS

Low Noise

Additional Technical Details

Voltage: 220–240V AC

Speed Control: Stepless

Efficiency: 99.99%–99.9995%

Suitable Cleanrooms: ISO Class 100 – Class 100,000


Why Choose Rayshen Fan Filter Units?


✔ Made in India for Indian Industries

Engineered specifically for Indian environmental conditions and industrial demands.

✔ Energy-Efficient & Cost-Effective

DC motors reduce power consumption by up to 40%.

✔ High Cleanroom Compatibility

Suitable for ISO Class 5 cleanrooms and above.

✔ Easy Installation & Serviceability

Modular design supports quick integration and long-term maintenance.

✔ Customizable Designs

Multiple sizes, materials, airflow capacities, and control systems.


Frequently Asked Questions (FAQ)


1. What is a Fan Filter Unit (FFU)?

An FFU is a self-powered filtration unit combining a fan and a HEPA/ULPA filter to deliver clean, laminar airflow in a cleanroom.

2. What is the difference between AC FFU and DC FFU?

DC FFUs consume less energy, generate less heat, and provide stepless speed control compared to AC FFUs.

3. Which filter is used in your FFUs?

We use HEPA (99.99%) and ULPA (99.9995%) filters depending on cleanroom classification.

4. Are Rayshen FFUs suitable for ISO Class 5 cleanrooms?

Yes, our FFUs are ideal for ISO Class 5 to 8 environments.

5. Can I install FFUs in an existing cleanroom?

Yes, our modular design supports retrofit installation without downtime.

6. Do you provide customized FFU sizes?

Yes, we manufacture custom-dimension FFUs for pharmaceutical, electronic, and research facilities.

7. How often should FFU filters be replaced?

Typically every 1–2 years, depending on usage and environment.


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Looking for the Best Fan Filter Units in India?

Rayshen manufactures high-efficiency, low-noise DC FFUs engineered for world-class cleanrooms.

📞 Call Us: +91-8793667336

 📩 Email: info@rayshen.in

 📦 Pan-India Delivery | Manufacturer Pricing | Custom Sizes Available


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